We’re excited to announce our two online retail stores, the Surface Active global store and the brand new New Zealand-based store! To celebrate this significant stage in the development of our clothing brand we are rewarding our customers with a discount offer.
Retrospective: The New Zealand Nature T-shirt Company—Surface Active, 1986–2021
South Brighton, Christchurch, November 2021
Dear Surface Dweller, We’re excited to announce our two new online retail stores, the Surface Active <a href=”https://www.surfaceactive.nz/?pr=PERFEC”>global store and the <a href=”http://surfaceactive.digitees.co.nz/” target=”_blank” rel=”noreferrer noopener”>New Zealand-based store! We are celebrating this step forward in the development of our clothing brand with a discount offer.🛍 NZ-based store: 10% discount, storewide. 🛍 Global store: Use code: “PERFEC” for 5% off, storewide.
Surface Active—The New Zealand Nature T-shirt Company, well made in New Zealand since 1986.
Back in 1986, as an illustrative graphic designer; I was a design pARTner with Chrissie Terpstra in our ‘auto printmaking’ garment screenprinting studio and clothing brand, Surface Active Artwear. We learned over the next 17 years together aboard the good ship Free Enterprise, in what began as a shared hobby screenprinting on the kitchen table, that hand-pulled screenprinting is the medium of the hard labouring graphic artist. From the drawing board, to the darkroom, to the shirtfront with squeegee in hand, to folding great drifts of cotton, employing up to four people, manning our stalls at the weekend Christchurch Arts Centre Market, The Waiheke Island market and The Great New Zealand Craftshows from Cape Reinga to Bluff… busy, busy, busy.
Overview
Of course we were big fans of the humble t-shirt. By the mid 1980s they had become hot promotional items, garments on the outskirts of fashion, and a relatively new medium for the Graphic Designer’s art. What had for a long time been considered a poor medium for Graphic Design grew to an almost essential one. All you have to do is walk down the street anywhere in the world since the early 80s to see what a ubiquitous promotional vehicle they have become. Back in the day, if you mailed out 100 potential clients a direct mail brochure perhaps 200 people will see it. But mail out, or better yet, sell 100 T-shirts, and assuming they’re at all decent looking, you launch 100 walking billboards.
‘Paua Aotearoa’, adults and kids T-shirt, four colour print on navy and black fabric. Placement print; four colour front, a complementary small ‘blended’ one colour print on back. Piecework; adult’s garment kowhaiwhai print on sleeves.
The trend over the past several decades has been to embrace more casual clothing, to the point of stone-washed, distressed—clothing that appears to have more life experience than the youth who wears it—though, isn’t it ironic (and oh-so bourgeois,) that all of this has in no way meant this sort of hip clothing has become less expensive or stylish. I recall my eyes watering the time I picked up a pair of name brand shotgun blasted and ripped men’s jeans in 2004, NZD$450 for the look of just having been assaulted in an alley! That’s fairly interesting. Brand awareness, including personal brand awareness has been part of this trend—to such an extent that people want, or are at least willing to flaunt, the name of the brand or designer of their shoes, jeans, and bags on the items in question. In short clothing manufacturers made their products promotional vehicles for themselves.
Surface Active | The New Zealand Nature T-shirt Company.
‘Ocean – New Zealand’ one colour children’s T-shirt print on navy blue and jade green fabric. Placement; One colour front and back. ‘Puff’ printed emboss effect ink.
‘Ocean – New Zealand’ and ‘Seashore – New Zealand’ one colour children’s T-shirt prints on navy blue and jade green fabric. Placement; One colour front and back. ‘Puff’ printed emboss effect ink.
Saltwater crayfish – koura. Charcoal and ink on coquille board drawing.
‘Forest floor – New Zealand’ one colour children’s T-shirt print on unbleached cotton and dark green fabric. Placement; One colour front and back. ‘Puff’ printed emboss effect ink.
Chrissie models ‘Kiwi – New Zealand’ the first of our mixed digital and drawing board graphics. ‘Puff’ printed emboss effect ink.
‘Sandy shore’ one colour garment print on grey marle fabric. Placement; front and back, with a smaller complimentary designalong the hemline on the back.
‘Sandy shore’ one colour garment print on unbleached cotton fabric. Placement: front and back, with a smaller complimentary design along the hemline on the back.
‘Taniwha Aotearoa – Maori rock art New Zealand. One colour T-shirt print on black fabric. Placement; larger graphic on front complementary smaller graphic back. Front print metallic gold manual colour blend.
‘Taniwha Aotearoa – Maori rock art New Zealand. One colour long sleeve T-shirt print on black fabric. Placement; larger graphic on front complementary smaller graphic back. Front print metallic gold manual colour blend.
‘Treefern New Zealand’ T-shirt, two colour print on dark green fabric. Printed front and sleeve of garment.
‘Tapa NZ’ children’s T-shirt on unbleached cotton fabric. 2 colours placed front, back and sleeves.
‘Tapa NZ’ two colour T-shirt on unbleached cotton fabric. Placement; 2 colours placed front, back and sleeves.
‘Light of the Pacific – Nuclear-free New Zealand’ T-Shirt. Two colour print on navy and unbleached cotton fabric. Placement; Two colour front, small complementary one colour back, ssleeves printed one colour ‘sharkstooth’ woodcut as piecework.
‘Light of the Pacific – Nuclear-free New Zealand’ T-Shirt. Two colour print on navy and unbleached cotton fabric. Placement; Two colour front, small complementary one colour back, sleeves printed one colour ‘sharkstooth’ woodcut as piecework.
‘Light of the Pacific – Nuclear-free New Zealand’ T-Shirt. Two colour print on unbleached cotton fabric. Placement; Two colour front, small complementary one colour back, sleeves printed one colour ‘sharkstooth’ woodcut as piecework.
Surface Active catalogue of graphic T-shirt designs, 1994–95. Concertina fold “paper dolls” presentation concept. Vivid Rod Morris kea plumage detail cover graphic.
‘Adelie Penguins, Antarctica’ adult’s and children’s two colour T-shirt print on white fabric. Placement; Complementary graphics, two colours front and back.
‘Pukeko New Zealand’ four colour T-shirt print on navy blue fabric. Placement; 4 colours front with small complementary 3 colour print on the back.
‘Pukeko New Zealand’ four colour children’s T-shirt print on navy blue fabric. Placement; 4 colours front with small complementary 3 colour print on the back.
‘Adelie Penguins, Antarctica’ adult’s and children’s two colour T-shirt print on white fabric. Placement; Complementary graphics. two colours front and back.
Beautiful type makes a statement of its own; it adds elegance and attitude to my words; The tuatara is a two colour “pen & ink” wildlife art design printed using three dimensional “puff” inks.
‘Tuatara – Living fossil map’ two colour T-shirt print on black fabric using opaque and three dimensional puff inks.
‘Paua Aotearoa’ T-shirt, four colour print on black fabric. Placement; four colour front, complementary small one colour graphic on back. Piecework kowhaiwhai print on sleeves.
‘Paua Aotearoa’, adults and kids T-shirt, four colour print on navy and black fabric. Adult garment a four colour print. Placement; four colour front, one complementary small one colour print on back. Piecework kowhaiwhai print on sleeves.
‘Paua Aotearoa’ T-shirt, four colour print on black fabric. Placement; four colour front, complementary small one colour graphic on back. Piecework kowhaiwhai print on sleeves. Model: Shaun.
‘Paua Aotearoa’, adults and kids T-shirt, four colour print on navy and black fabric. Adult garment a four colour print. Placement; four colour front, one complementary small one colour print on back. Piecework kowhaiwhai print on sleeves.
Weta long sleeve T-shirt on oatmeal marle fabric. Six colour print. Placement; piecework, front, back and sleeve.
‘Weta – New Zealand’ T-shirt, adults and kids, on oatmeal and grey marle fabric. Adult garment a six colour print. Placement; piecework, front, back and sleeve.
‘Weta – New Zealand’ six colour print T-shirt on light brown marle fabric. Placement; Six colour print as piecework, front, back and sleeve.
‘Weta – New Zealand’ T-shirt, adults and kids, on oatmeal and grey marle fabric. Adult garment a six colour print. Placement; piecework, front, back and sleeve.
Surface Active T-shirt swingtag front.
Surface Active T-shirt swingtag back.
Surface Active ‘Kiwi Space Shuttle’ T-shirt, mixed media, digital illustration.
‘Kiwi Space Shuttle’ print detail.
‘Sperm Whale – Kaikoura New Zealand’ T-shirt, five colour print on white or dark blue-green fabric. Placement; five colour print back, complementary small one colour graphic on front.
Some screen printed art began as woodcuts.
Surface Active well made in New Zealand t-shirt neck label.
‘Spotted Shags – New Zealand’ T-shirt, seven colour print on grey marle fabric. Placement; seven colour front, one colour woodcut around hem front and back.
‘Spotted Shags – New Zealand’ T-shirt, seven colour print on navy blue fabric. Placement; seven colour front, one colour woodcut around hem front and back.
‘Jewelled Gecko – New Zealand’ eight colour T-shirt print on dark green fabric. Placement; Eight colour front print, one colour kowhaiwhai print front and back around hem.
‘Jewelled Gecko – New Zealand’ eight colour T-shirt print on dark green fabric. Placement; Eight colour front print, oone colour kowhaiwhai print front and back around hem.
‘Kea – New Zealand’ T-shirt, eight colour print on white fabric. Placement; eight colour front.
‘Harlequin Gecko – New Zealand’ eight colour T-shirt print on charcoal marle fabric. Placement; Eight colour front print, one colour woodcut print front and back around hem.
‘Harlequin Gecko – New Zealand’ eight colour T-shirt print on light-brown marle fabric. Placement; Eight colour front print, one colour woodcut print front and back around hem.
‘Harlequin Gecko – New Zealand’ eight colour T-shirt print on charcoal marle fabric. Placement; Eight colour front print, one colour woodcut print front and back around hem.
‘Hoiho – New Zealand’ T-shirt, eight colour print on deep violet fabric. Placement; eight colour front, one colour woodcut around hem front and back.
‘Common dolphin – New Zealand’ T-shirt, eight colour print on white fabric. Placement; eight colour front, one colour kowhaiwhai around the hem front and back.
Surface Active wildlife collage design, step and repeat one colour fabric print on custom bedding set.
Surface Active wildlife collage design fabric print as wallpaper.
Surface Active T-shirts celebrate New Zealand’s unique assets
Surface Active ‘Kiwi Space Shuttle’ tee, mixed media, digital illustration.
Promotional teeshirts take this walking billboard concept one step further by being clothing that promotes products, services, cultural and ideological views in such a way that the wearer is willing to be identified—whether through a sense of aesthetics, humour, social responsibility, irreverence, or loyalty to a watering hole, cultural institution, environmental organisation or charity. People are willing to wear someone else’s message because they feel it says something about themselves—which is the essence of fashion. Initially our T-shirts were retailed by us at our stall at the Christchurch Arts Centre Market, also by direct mail to the list we collected, and at Great New Zealand Craftshow events nationwide. We grew to be wholesalers to environmental organisations such as Greenpeace and the Maruia Society, for inclusion particularly in their annual pre-Xmas direct mail catalogue campaigns and sold in their retail stores. As design pARTners in the visual arts Chrissie and I applied our teeshirt design skills to everything from promoting small businesses and one-time events, to our wildlife art, Kiwiana and nuclear free collections. We wholesaled to the likes of Wild Places and The Epicentre, Christchurch’s two ecostores, and as mentioned, to Greenpeace and the Maruia Society. Our market developed to include DoC visitor centres and similar conservation themed retail outlets in National Parks and in the brand new, prestigious Te Papa store in Wellington. As our business and reputation grew we were commissioned by tourist attractions like the International Antarctic Centre, Orana Park and certain Doc conservancies to design and produce custom ranges of adult and children’s shirts.
The 2021 digital design collection in our two online retail stores, that I have been developing since 2008, is based on the archive of our ‘analogue’ and computer aided Surface Active New Zealand Nature T-shirt Company range produced 1986–2004.
In terms of our T-shirt design itself, it evolved from straightforward application of flat shape illustrations like the Dolphins Leaping design, handcut from Rubylith, to hand separated multicolour drawings, cartoon images, to symbols or logos, all screenprinted by Chrissie and I after work on the kitchen table in our flat in 1986. In the beginning sometimes these prints were devised to be handpainted to finish, or in the late 90s to approaches that treat the shirt as a canvas, involving printing the garments as piecework prior to being stitched up by local seamstresses. Whereas our early designs simply applied graphics to the front of the shirt, our designs developed into appearing on the front and back, wrap around, and encircling the hems and sleeves. Treating the T-shirts as the design of a piece of clothing in the round. We also developed from printing white and light coloured shirts to custom batch dying them in vivid dark hues and speciality, more technically challenging and laborious “dark shirt” printing. The Direct-to-garment digital printing that enables the one-off printing of the Surface Active range of designs today, that is a whole ‘nother ball of wool. In a nutshell it is a process of printing on textiles using specialised water-based inks and inkjet technology whereby the prints form a very strong bond between the garment fibres and the pigmented inks. What follows is a historical record of Surface Active’s methodology.
The mechanics of hand-screen printing fabric do not change
Final heat cure of the print on the pallet, stripping the finished Tees off and reloading the next run of 10. This process start to finish took two people labouring hard-out for 45 minutes. A lunch break from this hard labour on your feet the whole time was essential, sit-down lunches at the table which amazing Chrissie Terpstra cooked for our crew of Screen Gems every single day! Morning and afternoon coffee/tea and snacks were delivered and consumed on the fly.
When you are printing on cotton fabric with seams you cannot get the kind of fine detail you can printing on paper. The fabric absorbs the inks or dyes and the colour spreads through the fibres. With our layered or hand-separated multicolour designs the colour is laid down in areas with the hand-pulled process, with “flash-curing” of the print between colour passes, in some cases up to 10 passes to print one garment one colour at a time.
Fabric colour and the issue of “hand” or feel of the fabric printing inks
‘Jewel Gecko – New Zealand’ eight colour T-shirt print on dark green fabric. Placement; Eight colour front print, one colour kowhaiwhai print front and back around hem.
The reason for selecting water based inks and dyes as the better printing option, other than avoiding toxic (and highly hazardous) solvents that are used for printing “Plastisol” inks, is that of the “hand” or feel of the ink on the garment. Water-based inks have a nicer feel to them but they are more difficult to work with as they easily cure, “dry in” or clog the stencil especially in peak demand hot summer weather, rendering it useless and in need of remaking. Waterbased dyes have no “hand” to them as such as the screenprint literally dyes the light coloured fabric.
Custom designed and built in-line printing workshop
We developed a custom in-line sequential printing methodology, rather than rotary print methodology in our back-shed “sheltered workshop” to successfully overcome the drying-in drawback of waterbased printing dyes and acrylic Supercover inks. It was achieved by way of additional manual labour and an innovative use of our own design of screen holding humidifier boxes for keeping the ink and screens moist between print runs.
High cover ink system
‘Harlequin Gecko – New Zealand’ eight colour T-shirt print on charcoal marle fabric. Placement; Eight colour front print, one colour woodcut print front and back around hem.
If you want to lay down a light colour on a dark shirt you have to use acrylic Super-cover inks, in some cases laying down two light coats to best build opacity while preserving detail. Flash curing in between is the only way ensure print quality is maintained throughout the print run. If your dark shirt design has a lot of solid light ink coverage you end up making something that has the feel of a bullet-proof vest when you’re wearing it. We avoided this by planning our designs to combine both ink and dye passes, colours darker than the fabric colour are dyes, lighter ones are super-opaque acrylics, all required flash curing between. The other huge benefit with water-based inks, aside from wash-up with water, and their “thinners” being water, is that the finished garment once flashed off to the point of being touch dry is given a final cure in just 20 minutes in a domestic tumble dryer rather than a 6m long high-tech curing oven.
Surface Active wildlife collage design, step and repeat one colour fabric print on custom bedding set.
Optimising the illustration workflow for easy printing and graphic quality
‘Ocean – New Zealand’ one colour children’s T-shirt print on navy blue and jade green fabric. Placement; One colour front and back. ‘Puff’ printed emboss effect ink.
One of our specialities is one colour “puff printed” designs, the so called puff inks contract when cured and so draw up the fabric surface. This has a tremendous tactile and visual effect on single colour dark shirt prints such as the Tuatara and children’s Ocean and Forest floor designs. I developed a variation of drawing wildlife art based on classic zoology methods, using mixed media, charcoal pencil with pen and ink on coquille board to achieve a crisp “line and tone” effect from one colour “line” images.
Regarding the gallery and our T-shirt models
As with other portfolios on the site Archive the over 40 designs included here are collected from the period between 1988–2002 of our Surface Active printed garment editions.
‘Weta – New Zealand’ T-shirt, adults and kids, all-over printed on oatmeal and grey marle fabric. Adult garment a six colour print. High quality custom, workmanship. Cut and sew assembly. Products made in Christchurch, New Zealand, 1999–2002.
A shout-out must go to our T-shirt models from back-in-the-day, the kids are all 20-or-30-something now at time of writing. Our compliments and lasting gratitude are also due to their T-shirt modelling parents, our friends. SurfaceActive employed most of them as our highly-trusted sales crew at our stall at the Christchurch Arts Centre Market, come rain or shine, year-round 1988–2002. CreditsDesign and Art Direction: Design pARTners, Chrissie Terpstra and Shaun Waugh Graphic designer, illustrator, print production/‘pre-press’: Shaun Waugh Hand-pulled screen printing: Surface Active: Chrissie Terpstra and the Surface Active “screen gems” crew
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Waitui, a Small Batch, Single Malt, Manuka Honey, Golden Bay Whiskey, a unique New Zealand made prestige product, one of the few true ‘Honey whiskies’ made in the world today—in Takaka, Golden Bay.
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